What is a fully automatic insertion and extraction force testing machine?
In today's industrial production and quality inspection fields, the fully automatic insertion and extraction force testing machine has received widespread attention as an efficient and accurate testing equipment. This article will introduce in detail the definition, working principle, application scenarios and comparison of popular models in the market to help readers fully understand this equipment.
1. Definition of fully automatic insertion and extraction force testing machine
The fully automatic insertion and extraction force testing machine is an automated equipment used to test the insertion and extraction force and durability of connectors, plugs, sockets and other components. It simulates the plugging and unplugging actions in actual usage scenarios and records force and displacement data to evaluate the performance and quality of the product.
2. Working principle
The fully automatic insertion and extraction force testing machine uses a motor to drive the test head to perform insertion and extraction actions, and has built-in high-precision sensors to collect force and displacement data in real time. Test data can be analyzed by software to generate curves and reports, providing a basis for product quality improvement.
3. Application scenarios
Fully automatic insertion and extraction force testing machines are widely used in the following fields:
1. Electronics industry: Test the plug-in and pull-out performance of USB, HDMI and other interfaces.
2. Automotive industry: Evaluate the durability of automotive connectors.
3. Home appliance industry: Test the safety of power plugs and sockets.
4. Medical equipment: Verify the reliability of medical connectors.
4. Comparison of popular models in the market
| Model | Maximum testing force | Accuracy | Test speed | price range |
|---|---|---|---|---|
| AT-200 | 200N | ±0.5% | 10-500 times/minute | 50,000-80,000 |
| PT-500 | 500N | ±0.3% | 5-300 times/minute | 80,000-120,000 |
| XT-1000 | 1000N | ±0.2% | 1-200 times/minute | 150,000-200,000 |
5. Technical advantages
1.High degree of automation: Support automatic clamping, testing and data analysis to reduce manual intervention.
2.High test accuracy: Use imported sensors to ensure data accuracy.
3.Easy to operate: Humanized software interface supports one-click generation of test reports.
4.Strong compatibility: Can be adapted to connectors and plugs of various specifications.
6. Purchase suggestions
When purchasing a fully automatic insertion and extraction force testing machine, you need to consider the following factors:
1. Testing requirements: Select the appropriate model based on the product’s maximum insertion and extraction force and test frequency.
2. Budget: The prices of equipment with different precision and functions vary greatly.
3. After-sales service: Choose a supplier that provides technical support and warranty services.
7. Future development trends
With the development of intelligent manufacturing, fully automatic insertion and extraction force testing machines will develop towards higher precision, faster speed and more intelligence. For example, AI algorithms can be integrated to achieve real-time quality warning, or directly linked to the production line to achieve fully automated quality inspection.
Summary
The fully automatic insertion and extraction force testing machine is an indispensable equipment in modern industrial quality inspection. Its efficient and accurate features provide a strong guarantee for product quality improvement. Through the introduction of this article, I hope readers can have a more comprehensive understanding of this device and make wise choices in practical applications.
check the details
check the details
en
